Crumbler

Modular M series platform

Featured M Series System, Design Services, and more…

AUBURN, WASHINGTON, UNITED STATES, August 11, 2025 — We have revamped our website and added a few new pages, including: Transportable Integrated Modular M Series  Customizable Feed modules Comminution modules Drying modules and more… Featured with comminution module with 2 M24M series rotary shears Small footprint Can handle a wide range of materials Learn more […]

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Flowability of Crumbler Rotary Shear Size-Reduced Granular Biomass: An Experiment-Informed Modeling Study on the Angle of Repose

Abstract Biomass has potential as a carbon-neutral alternative to petroleum for chemical and energy products. However, complete replacement of fossil fuel is contingent upon efficient processes to eliminate undesirable characteristics of biomass, e.g., low bulk density, variability, and storage-induced quality problems. Mechanical size reduction via comminution is a processing operation to engineer favorable biomass flowability

Flowability of Crumbler Rotary Shear Size-Reduced Granular Biomass: An Experiment-Informed Modeling Study on the Angle of Repose Read More »

Measurement of Transport Properties of Woody Biomass Feedstock Particles Before and After Pyrolysis by Numerical Analysis of X-Ray Tomographic Reconstructions

Abstract Lignocellulosic biomass has a complex, species-specific microstructure that governs heat and mass transport during conversion processes. A quantitative understanding of the evolution of pore size and structure is critical to optimize conversion processes for biofuel and bio-based chemical production. Further, improving our understanding of the microstructure of biochar coproduct will accelerate development of its

Measurement of Transport Properties of Woody Biomass Feedstock Particles Before and After Pyrolysis by Numerical Analysis of X-Ray Tomographic Reconstructions Read More »

Investigation of Cutter-Woodchip Contact Pressure in a New Biomass Comminution System

Abstract A Crumbler® rotary shear system was recently developed to process fuel-grade woodchips into feedstocks having more uniform particle sizes for improved flowability and higher thermochemical output yield than a traditional hammer mill. It represents a significant innovation in the state of the art of biomass comminution equipment. However, the milling unit has experienced significant

Investigation of Cutter-Woodchip Contact Pressure in a New Biomass Comminution System Read More »

Particle Sieve Distribution

Processing Powerline Vegetation Management Biomass for Use in Distributed-Scale Gasifiers

Pacific Gas and Electric (PG&E) sponsored a project to explore methods to gather powerline vegetation management woody biomass and process it into feedstocks optimized for delivery to distributed-scale gasifiers. A pilot study was conducted in Lake County, California where powerline trimmings were either chipped or baled, then ground at a central biomass processing facility, and finally milled / screened to achieve particle size distributions specified by a gasifier manufacturer. The vegetation included oak, pine, walnut, and other hardwoods. All materials were successfully processed into feedstocks.

Processing Powerline Vegetation Management Biomass for Use in Distributed-Scale Gasifiers Read More »

INL Installs Forest Concepts Crumbler System at User Facility

Forest Concepts M24M Modular Tower Crumbler® System Installed at Idaho National Lab User Facility

Idaho National Lab is undergoing a $15 million upgrade to the Process Development Unit (PDU) and Biomass Feedstocks National User Facility in Idaho Falls, Idaho. Researchers at the lab can assist with analytics, supply/logistics issues, and characterization to help industry players scale up their technology for the bioeconomy. Today, the lab is one of the largest feedstock

Forest Concepts M24M Modular Tower Crumbler® System Installed at Idaho National Lab User Facility Read More »

Crumbler Waste to Energy Presentation

Application of Crumbler® Technology to Recovered Plastics and MSW for Chemical Recycling and Waste to Energy

Abstract  Crumbler® rotary-shear technology from Forest Concepts is the solution to produce high quality feedstocks. This short presentation explains some of our emerging work in applying this patent-protected technology to recovered plastics and MSW for chemical recycling and waste to energy.  About the Publication  Dooley, J. H. (2020).  Auburn, WA, Forest Concepts, LLC. Read the

Application of Crumbler® Technology to Recovered Plastics and MSW for Chemical Recycling and Waste to Energy Read More »

Two Crumbler Modules in a Tower Arrangement

Techno-Economic Analysis of Forest Concepts, LLC Crumbler® Operated at Proton Power to Process Crumbles® from Hardwood Chips

Abstract  Developing cost-effective methods for processing biomass into an economic biofuel product is critical to the success for the bioenergy industry in the United States. Size reduction and drying of the material, where used, are two of the most costly and energy-intensive operations that are undertaken during preprocessing. Reducing the energy required during these two

Techno-Economic Analysis of Forest Concepts, LLC Crumbler® Operated at Proton Power to Process Crumbles® from Hardwood Chips Read More »

Production of corn stover feedstocks using rotary shear mill and screen system

Abstract Baled corn stover at 10% +/- moisture (wet-basis) was comminuted and sorted to obtain a particle size with a geometric mean diameter (Xgm) of 1.34 mm and particle size distribution to match the Idaho National Laboratory (INL) feedstock used to produce densified corn stover pellets for this project. Comminution (milling) was performed using four

Production of corn stover feedstocks using rotary shear mill and screen system Read More »